Introduction to Motorcycle Brake Pads Sintered Mixture
Motorcycle brake pads sintered mixtures are high-performance brake pads friction materials engineered for extreme durability and reliable braking under high-speed or heavy-load conditions. This brake pads formula combines metallic particles (e.g., copper, iron) with binding agents under high-temperature sintering, creating a dense, heat-resistant structure ideal for sport bikes, off-road motorcycles, and high-performance applications. Below is a detailed breakdown of its composition, technical specifications, advantages, and storage guidelines.
Technical Parameters
The table below summarizes key properties of sintered brake pads mixes:
| Parameter | Specification | Remarks |
|---|---|---|
| Metallic Content | 60-80% (Copper, Steel, Iron) | Enhances thermal conductivity and wear resistance |
| Density | 3.0-3.8 g/cm³ | Optimizes heat dissipation and pad longevity |
| Friction Coefficient (μ) | 0.40-0.55 (Dry) | Stable performance from 0°C to 800°C |
| Operating Temperature | -30°C to 800°C | Resists fading in aggressive braking |
| Compressive Strength | ≥350 MPa | Withstands high hydraulic pressure |
| Wear Rate | ≤0.3 cm³/MJ | Extended service life for high-mileage use |
| Shore Hardness | 70-85 Shore D | Minimizes rotor wear and noise |
Key Advantages
- Superior Heat Resistance
The sintered brake pads mixture maintains consistent friction even at extreme temperatures, reducing the risk of brake fade during prolonged downhill rides or track use. - Enhanced Durability
High metallic content and sintering technology ensure low wear rates, making these brake pads friction materials ideal for off-road or racing environments. - Quick Recovery from Water Exposure
Sintered materials shed water rapidly, restoring full braking efficiency within seconds after riding through wet conditions. - Rotor-Friendly Design
The balanced brake pads formula minimizes abrasive wear on brake rotors, reducing maintenance costs. - Versatility
Compatible with both cast iron and carbon-ceramic rotors, suitable for street bikes, adventure motorcycles, and racing models.
Storage and Packaging
- Moisture Protection: Packaged in vacuum-sealed aluminum foil bags with desiccants to prevent oxidation.
- Temperature Limits: Store in dry environments below 35°C; avoid freezing temperatures to prevent binder degradation.
- Stacking: Maximum 10 layers per pallet to avoid deformation during transit.
- Shelf Life: 18 months in unopened original packaging.
Application of Brake Pads Mixes
The brake pads mixes are formed through high-pressure sintering (20-50 MPa) at 700°C–900°C, ensuring uniform bonding between metallic particles and the backing plate. Post-production testing includes shear strength validation (≥4.2 MPa) and thermal shock resistance checks. Customizable formulations allow adjustments in metallic ratios to meet OEM or aftermarket specifications.
By integrating advanced sintering technology with precision engineering, these brake pads deliver unmatched reliability for motorcycles operating in diverse and demanding conditions.