Introduction to Motorcycle Brake Pads Sintered Ceramic Mixture
Motorcycle brake pads sintered ceramic mixtures are high-performance brake pads friction materials engineered for superior braking efficiency, thermal stability, and longevity. This brake pads formula combines ceramic matrices with sintered metallic particles and advanced additives, making it ideal for high-speed motorcycles and demanding riding conditions. Below is a detailed analysis of its technical specifications, advantages, and storage protocols.
Technical Parameters
The table below outlines the key properties of sintered ceramic-based brake pads mixes:
| Parameter | Specification | Remarks |
|---|---|---|
| Ceramic Content | 40-60% (Silicon Carbide, Alumina) | Enhances heat resistance and reduces noise |
| Density | 2.8-3.5 g/cm³ | Optimized for lightweight yet durable design |
| Friction Coefficient (μ) | 0.38-0.45 (Dry/Wet) | Consistent performance across conditions |
| Operating Temperature | -30°C to 800°C | Resists thermal fade even under extreme stress |
| Compressive Strength | ≥280 MPa | Maintains structural integrity under high pressure |
| Wear Rate | ≤0.3 cm³/MJ | Extended service life for frequent use |
| Shore Hardness | 65-80 Shore D | Ensures firm contact with rotors |
Key Advantages
- Exceptional Heat Dissipation
The brake pads mixture leverages ceramic matrices to rapidly dissipate heat, preventing brake fade during aggressive riding. - Low Noise and Vibration
Ceramic additives and sintered metals minimize squeal and vibration, ensuring smooth braking. - Environmental Friendliness
Free from copper and asbestos, this brake pads friction material complies with global eco-regulations. - Wear Resistance
The brake pads formula incorporates reinforced fibers, reducing wear rates by 30% compared to organic alternatives. - Versatility
Suitable for both street and track motorcycles, offering reliable performance in wet or dry conditions.
Storage and Packaging
- Moisture Protection: Packed in vacuum-sealed, aluminum-lined bags to prevent oxidation.
- Temperature Control: Store in a dry environment below 25°C to avoid material degradation.
- Stacking Limits: Maximum 5 layers to prevent deformation of the friction surface.
- Shelf Life: 18 months in unopened packaging.
Application and Production
The brake pads mixes are sintered under high pressure (20-35 MPa) and temperatures exceeding 1000°C to ensure bonding strength between the ceramic matrix and backing plate. Post-production, they undergo rigorous testing for shear strength (≥4.0 MPa) and thermal shock resistance.
For custom requirements, manufacturers adjust the brake pads mixture ratios to meet OEM specifications, such as varying ceramic-to-metallic ratios for specific torque demands.
This advanced combination of materials and precision engineering ensures optimal safety and performance for motorcycle enthusiasts and professional riders alike.