Introduction to Motorcycle Brake Pads Scorched Mixture
Motorcycle brake pads scorched mixtures are specialized brake pads friction materials engineered to withstand extreme heat and high-pressure conditions during aggressive braking. This brake pads formula incorporates a blend of scorched organic fibers, ceramic particles, and metallic reinforcements, optimized for high-performance motorcycles. Below is a detailed analysis of its composition, technical specifications, advantages, and storage guidelines.
Technical Parameters
The table below outlines the critical properties of scorched-based brake pads mixes:
| Parameter | Specification | Remarks |
|---|---|---|
| Scorched Fiber Content | 30-45% (Aramid, Carbonized cellulose) | Enhances thermal resistance |
| Ceramic Additives | 15-25% (Silicon Carbide, Alumina) | Reduces noise and improves wear |
| Metallic Reinforcement | 10-20% (Copper, Steel fibers) | Boosts heat dissipation |
| Friction Coefficient (μ) | 0.38-0.48 (Dry) | Stable at high speeds |
| Operating Temperature | -30°C to 650°C | Minimizes thermal fade |
| Wear Rate | ≤0.3 cm³/MJ | Extended lifespan |
| Compressive Strength | ≥250 MPa | Resists deformation under load |
| Shore Hardness | 55-70 Shore D | Balances grip and disc compatibility |
Key Advantages
- Superior Heat Resistance
The brake pads mixture utilizes scorched organic fibers and ceramic additives to maintain friction stability even at 650°C, preventing brake fade during track or mountainous rides. - Low Noise and Vibration
Ceramic particles dampen high-frequency vibrations, ensuring quiet operation ideal for urban commuting. - Eco-Friendly Composition
Free from asbestos and heavy metals, aligning with global environmental standards. - Rapid Recovery Post-Scorching
The brake pads formula retains structural integrity after repeated thermal cycles, ensuring consistent braking. - Lightweight Performance
Lower density (2.4-2.8 g/cm³) compared to metallic pads reduces unsprung weight, enhancing motorcycle handling.
Storage and Packaging
- Moisture Protection: Packed in vacuum-sealed, anti-static bags to prevent oxidation of metallic components.
- Temperature Limits: Store in dry environments between 10°C and 35°C to avoid binder degradation.
- Stacking: Maximum 8 layers to prevent deformation of the friction surface.
- Shelf Life: 18 months in unopened packaging.
Application of Brake Pads Mixes
The brake pads mixes are molded under high pressure (10-20 MPa) and cured at 300-400°C to bond the scorched fibers and ceramic matrix. Post-production, they undergo rigorous shear strength (≥3.5 MPa) and thermal shock testing to ensure reliability in wet and dry conditions.
For racing or custom applications, manufacturers adjust the brake pads formula ratios to prioritize either friction aggressiveness or longevity.
Combining advanced materials with precision engineering, scorched mixtures deliver unmatched braking performance for high-speed motorcycles, ensuring safety and durability in diverse riding conditions.