Introduction to Motorcycle Brake Pads Organic Mixture
Motorcycle brake pads organic mixtures are advanced brake pads friction materials designed to deliver eco-friendly, low-noise, and disc-friendly braking performance. Utilizing non-asbestos organic (NAO) components such as rubber, glass fibers, and ceramic particles, this brake pads formula prioritizes safety and sustainability for urban and lightweight motorcycle applications. Below is a detailed analysis of its composition, technical specifications, advantages, and storage guidelines.
Technical Parameters
The table below outlines key properties of a typical organic-based brake pads mixture:
| Parameter | Specification | Remarks |
|---|---|---|
| Organic Content | 60-80% (Rubber, Kevlar, Ceramic) | Enhances flexibility and noise reduction |
| Density | 2.0-2.5 g/cm³ | Lightweight design for reduced inertia |
| Friction Coefficient (μ) | 0.30-0.40 (Dry) | Stable at low-to-medium temperatures |
| Operating Temperature | -30°C to 350°C | Suitable for frequent stops in urban use |
| Compressive Strength | ≥150 MPa | Balances durability and elasticity |
| Wear Rate | ≤0.8 cm³/MJ | Longer lifespan compared to asbestos-based pads |
| Shore Hardness | 45-60 Shore D | Minimizes rotor wear |
Key Advantages
- Eco-Friendly Composition
Free from asbestos and heavy metals, the brake pads mixes comply with global environmental regulations. - Low Noise and Vibration
Organic fibers (e.g., Kevlar) and rubber dampen vibrations, ensuring quiet operation even in wet conditions. - Rotor-Friendly Performance
The brake pads friction materials generate minimal abrasive wear on brake discs, reducing long-term maintenance costs. - Thermal Adaptability
Ceramic additives stabilize friction efficiency during sudden braking in urban traffic. - Cost-Effective Production
Simplified brake pads formula lowers manufacturing costs, ideal for budget-conscious aftermarket solutions.
Storage and Packaging
- Moisture Protection: Packaged in vacuum-sealed, anti-corrosion bags to prevent organic component degradation.
- Temperature Limits: Store in dry environments below 35°C; avoid freezing temperatures.
- Stacking: Maximum 8 layers to avoid deformation.
- Shelf Life: 18 months in unopened original packaging.
Application of Brake Pads Mixes
The brake pads mixture is molded under moderate pressure (10-20 MPa) and cured at controlled temperatures to optimize bonding between friction materials and backing plates. Post-production testing includes shear strength (≥2.5 MPa) and thermal cycling resistance to ensure reliability. Customizable formulations are available for specific motorcycle models or OEM requirements.
Combining sustainable materials with precision engineering, organic-based motorcycle brake pads provide a balanced solution for riders prioritizing environmental responsibility and smooth braking performance.