Introduction to Motorcycle Brake Pads Non-Metallic Mixture
Non-metallic brake pads mixture is a premium brake pads friction material designed for motorcycles, prioritizing eco-friendliness, low noise, and compatibility with modern braking systems. This brake pads formula replaces traditional metallic components with advanced composites like ceramic, aramid fibers, and graphite, ensuring high performance while minimizing environmental impact. Below is a detailed analysis of its technical specifications, advantages, and storage protocols.
Technical Parameters
The table below summarizes key properties of non-metallic brake pads mixes:
| Parameter | Specification | Remarks |
|---|---|---|
| Non-Metallic Content | 60-80% (Ceramic, Aramid) | Eco-friendly, low noise |
| Density | 2.0-2.4 g/cm³ | Lightweight design |
| Friction Coefficient (μ) | 0.35-0.45 (Dry) | Consistent performance |
| Operating Temperature | -30°C to 500°C | Resists thermal fade |
| Shear Strength | ≥2.8 MPa | Secure bonding to backing plate |
| Wear Rate | ≤0.3 cm³/MJ | Extended lifespan |
| Shore Hardness | 50-65 Shore D | Disc-friendly surface |
Key Advantages
- Eco-Friendly Composition
Free from heavy metals and asbestos, this brake pads mixture complies with global environmental regulations. - Low Noise and Vibration
Ceramic and aramid fibers reduce squeal and vibration, enhancing rider comfort. - Thermal Stability
Maintains friction efficiency up to 500°C, preventing brake fade during aggressive riding. - Lightweight Design
Lower density (2.0-2.4 g/cm³) reduces unsprung weight, improving motorcycle handling. - Disc-Friendly Performance
The optimized hardness (50-65 Shore D) minimizes rotor wear, extending brake system life.
Storage and Packaging
- Moisture Protection: Sealed in moisture-resistant plastic bags with desiccants to prevent degradation.
- Temperature Limits: Store in dry environments below 35°C to avoid material softening.
- Stacking: Maximum 6 layers to prevent deformation of the friction layer.
- Shelf Life: 24 months in unopened, original packaging.
Application of Brake Pads Mixes
Non-metallic brake pads mixes are molded under moderate pressure (10-20 MPa) and cured at controlled temperatures to ensure uniform density and bonding strength. Post-production testing includes shear strength validation (≥2.8 MPa) and thermal cycling simulations to guarantee reliability.
For customized formulations, manufacturers adjust the brake pads formula ratios to suit specific motorcycle models or riding conditions (e.g., urban commuting vs. off-road).
This innovative blend of non-metallic materials delivers a balanced combination of safety, durability, and environmental sustainability for modern motorcycles.