Introduction to Motorcycle Brake Pads No Metallic Mixture
Motorcycle brake pads no metallic mixtures are eco-friendly brake pads friction materials designed for riders prioritizing low noise, minimal rotor wear, and consistent performance. Utilizing ceramic compounds, aramid fibers, and mineral reinforcements, this brake pads formula eliminates metallic components while maintaining high thermal stability and braking efficiency. Below is a detailed analysis of its composition, technical specifications, advantages, and storage protocols.
Technical Parameters
The table below outlines key properties of no metallic brake pads mixes:
| Parameter | Specification | Remarks |
|---|---|---|
| Ceramic Content | 40-60% (Silica, Alumina) | Reduces rotor wear |
| Density | 2.2-2.8 g/cm³ | Lightweight design for agility |
| Friction Coefficient (μ) | 0.30-0.40 (Dry) | Stable under urban riding conditions |
| Operating Temperature | -30°C to 550°C | Resists fade during rapid deceleration |
| Compressive Strength | ≥250 MPa | Ensures structural integrity |
| Wear Rate | ≤0.3 cm³/MJ | Extended lifespan vs. metallic variants |
| Shore Hardness | 55-70 Shore D | Optimized for disc compatibility |
Key Advantages
- Eco-Friendly Composition
Free from copper and steel, this brake pads mixture complies with global environmental regulations (e.g., EU Regulation No. 458/2011) and reduces toxic dust emissions. - Low Noise and Vibration
Ceramic particles and aramid fibers dampen high-frequency vibrations, eliminating brake squeal common in metallic pads. - Rotor-Friendly Performance
Non-abrasive materials minimize disc wear, reducing long-term maintenance costs. - Thermal Resilience
Withstands repeated hard braking without performance degradation, ideal for stop-and-go urban traffic. - Weather Resistance
Maintains friction consistency in wet or humid conditions due to hydrophobic additives.
Storage and Packaging
- Moisture Protection: Packaged in vacuum-sealed aluminum foil to prevent moisture absorption.
- Temperature Range: Store in environments between 5°C and 35°C; avoid direct sunlight.
- Stacking Limits: Maximum 4 layers to prevent deformation of friction layers.
- Shelf Life: 18 months from production date if unopened.
Application of Brake Pads Formula
The brake pads mixes are compression-molded at 150-200 MPa and cured at 300°C for 2-4 hours to ensure bonding strength. Post-production tests include:
- Shear Strength: ≥3.5 MPa (exceeds ISO 6312 standards).
- Thermal Cycling: 500 cycles between -20°C and 500°C without delamination.
For custom formulations, manufacturers adjust ceramic-to-fiber ratios to balance aggression and longevity.
This innovation combines sustainability with precision engineering, making it ideal for modern motorcycles in both urban and touring scenarios.