Introduction to Motorcycle Brake Pads No Asbestos Mixture
Motorcycle brake pads no asbestos mixtures are a modern brake pads friction material engineered to replace traditional asbestos-based formulations, prioritizing environmental safety and rider health while maintaining robust braking performance. This brake pads formula combines organic fibers, ceramic particles, and metallic reinforcements to achieve high friction efficiency, low noise, and extended durability. Below is a detailed analysis of its technical specifications, advantages, and storage protocols.
Technical Parameters
The table below outlines the key properties of a typical no asbestos brake pads mixture:
| Parameter | Specification | Remarks |
|---|---|---|
| Organic Fiber Content | 30-45% (Aramid, Cellulose) | Enhances flexibility and noise reduction |
| Ceramic Additives | 15-25% (Silica, Alumina) | Improves thermal stability and wear resistance |
| Metallic Fillers | 10-20% (Copper, Brass) | Boosts heat dissipation and friction consistency |
| Friction Coefficient (μ) | 0.40-0.50 (Dry) | Optimized for wet and dry conditions |
| Operating Temperature | -30°C to 550°C | Resists glazing and fade |
| Compressive Strength | ≥250 MPa | Ensures structural integrity under stress |
| Wear Rate | ≤0.3 cm³/MJ | Extends service life for high-mileage use |
| Shore Hardness | 55-70 Shore D | Balances grip and disc compatibility |
Key Advantages
- Eco-Friendly and Safe
Eliminates asbestos, reducing health risks during production and disposal. - High Friction Consistency
The brake pads formula maintains stable performance across varying speeds and temperatures, critical for urban and off-road motorcycles. - Low Noise and Vibration
Organic fibers and ceramic additives minimize squeal, ensuring a smooth riding experience. - Heat Resistance
Ceramic components prevent thermal degradation, even during aggressive braking. - Disc-Friendly
Non-abrasive brake pads mixes reduce wear on brake discs, lowering maintenance costs.
Storage and Packaging
- Moisture Protection: Packaged in vacuum-sealed, moisture-resistant bags to prevent fiber swelling.
- Temperature Control: Store in dry environments below 35°C to avoid binder degradation.
- Stacking Limits: Maximum 10 layers to prevent deformation of the friction surface.
- Shelf Life: 18 months in unopened, original packaging.
Application of Brake Pads Mixes
The brake pads mixes are compression-molded under 20-40 MPa pressure and cured at 150-200°C to ensure bonding strength. Post-production testing includes shear strength (≥3.5 MPa) and thermal cycling (500 cycles at 550°C) to meet international standards like ISO 9001 and ISO 14001.
For OEM or aftermarket customization, manufacturers adjust the brake pads mixture ratios to suit specific motorcycle models, such as CG125 or Apache RTR 180.
By integrating advanced materials and rigorous quality control, no asbestos brake pads deliver reliable, eco-conscious braking solutions for modern motorcycles.