Introduction to Motorcycle Brake Pads Metallic Mixture
Motorcycle brake pads metallic mixtures are high-performance brake pads friction materials designed to deliver reliable stopping power and durability for two-wheeled vehicles. These brake pads mixes integrate metallic components (e.g., iron, copper, steel fibers) with binding resins and friction modifiers, balancing heat resistance and wear resistance. Below is an in-depth analysis of their technical specifications, advantages, and storage protocols.
Technical Parameters
The table below summarizes key properties of metallic-based brake pads formula:
| Parameter | Specification | Remarks |
|---|---|---|
| Metallic Content | 55-75% (Iron, Copper, Steel Fibers) | Enhances heat dissipation and structural integrity |
| Density | 2.5-3.0 g/cm³ | Optimized for lightweight performance |
| Friction Coefficient (μ) | 0.38-0.48 (Dry) | Stable across urban and high-speed conditions |
| Operating Temperature | -30°C to 550°C | Resists thermal fade in stop-and-go traffic |
| Compressive Strength | ≥250 MPa | Withstands high hydraulic pressure |
| Wear Rate | ≤0.6 cm³/MJ | Extended service life under heavy use |
| Shore Hardness | 65-80 Shore D | Ensures firm contact with rotors |
Key Advantages
- Superior Heat Management
Metallic components efficiently dissipate heat, minimizing brake fade during aggressive riding or downhill braking. - Consistent Braking Performance
The brake pads mixture maintains a stable friction coefficient across wet and dry conditions, critical for motorcycle safety. - Durability in Harsh Conditions
Reinforced with steel fibers, these brake pads friction materials resist wear even in dusty or muddy environments. - Low Noise and Vibration
Graphite or ceramic additives reduce squeal and vibration, enhancing rider comfort. - Compatibility
Suitable for both cast iron and composite rotors, widely used in OEM and aftermarket applications.
Storage and Packaging
- Moisture Protection: Packaged in sealed, anti-humidity bags with desiccants to prevent oxidation of metallic elements.
- Temperature Control: Store in a dry environment below 40°C to avoid resin degradation.
- Stacking Limits: Maximum 8 layers to prevent deformation of the friction surface.
- Shelf Life: 18 months in unopened, original packaging.
Application of Brake Pads Mixes
The brake pads formula is molded under high pressure (10-20 MPa) and cured to ensure adhesion between the friction layer and backing plate. Post-production testing includes shear strength (≥3.5 MPa) and thermal cycling resistance to meet ISO 9001 standards. Customizable formulations are available for racing or off-road motorcycles requiring enhanced abrasion resistance.
By combining metallic robustness with precision engineering, this brake pads mixture ensures reliable performance for motorcycles in diverse riding scenarios, from urban commuting to high-speed track use.