Introduction to Motorcycle Brake Pads Metallic-Based Mixture
Motorcycle brake pads metallic-based mixtures are high-performance brake pads friction materials designed to deliver reliable stopping power and durability for motorcycles under diverse riding conditions. These brake pads mixes combine metallic components (e.g., iron, copper, steel fibers) with binding resins and friction modifiers, optimizing thermal stability and wear resistance. Below is a detailed overview of their technical specifications, advantages, and storage guidelines.
Technical Parameters
The table below outlines key properties of a typical metallic-based brake pads mixture:
| Parameter | Specification | Remarks |
|---|---|---|
| Metallic Content | 50-70% (Iron, Copper, Steel Fibers) | Enhances heat dissipation and structural integrity. |
| Friction Coefficient (μ) | 0.35-0.45 (Dry) | Stable performance across urban and off-road conditions. |
| Operating Temperature | -30°C to 500°C | Resists thermal fade during aggressive braking. |
| Density | 2.4-2.8 g/cm³ | Balances lightweight design and durability. |
| Shear Strength | ≥3.5 MPa | Ensures adhesion under high stress. |
| Wear Rate | ≤0.8 cm³/MJ | Extended service life for frequent use. |
| Shore Hardness | 60-75 Shore D | Optimized for rotor compatibility. |
Key Advantages
- Superior Heat Management
Metallic components efficiently dissipate heat, reducing brake fade during prolonged downhill rides or high-speed braking. - Consistent Braking Performance
The brake pads formula maintains stable friction coefficients across wet and dry surfaces, critical for motorcycle safety. - Enhanced Durability
Steel fibers and copper additives minimize wear, making these brake pads friction materials ideal for high-mileage touring or sport bikes. - Noise Reduction
Graphite or ceramic additives reduce squeal, ensuring quieter operation compared to non-metallic alternatives. - Versatility
Compatible with cast iron, stainless steel, and composite rotors, suitable for both street and off-road motorcycles.
Storage and Packaging
- Moisture Protection: Store in vacuum-sealed, moisture-proof packaging to prevent oxidation of metallic elements.
- Temperature Control: Avoid exposure to temperatures exceeding 50°C or below -20°C to preserve binding resin integrity.
- Stacking Limits: Stack no more than 10 layers to prevent deformation of the friction surface.
- Shelf Life: 18 months in unopened, factory-sealed packaging.
Application of Brake Pads Mixes
The brake pads mixes are molded under high pressure (10-20 MPa) and cured at 150-200°C to ensure uniform density and adhesion to the backing plate. Post-production, they undergo rigorous quality checks, including shear strength testing and thermal cycling simulations, to meet ISO 9001 and OEM standards. For custom applications, manufacturers adjust the brake pads mixture ratios to optimize performance for specific motorcycle models or riding styles.
This advanced blend of metallic reinforcements and precision engineering ensures reliable braking performance for motorcycles, whether navigating urban traffic or challenging terrains.