Introduction to Motorcycle Brake Pads HD (High-Density) Metallic Mixture
Motorcycle brake pads HD (High-Density) metallic mixtures are advanced brake pads friction materials engineered for high-performance motorcycles, delivering exceptional stopping power, heat resistance, and durability in demanding riding conditions. This brake pads formula integrates a high-density metallic matrix with reinforced steel fibers and specialized additives, optimizing friction stability and wear resistance. Below is a detailed analysis of its composition, technical specifications, advantages, and storage protocols.
Technical Parameters
The table below outlines the critical properties of HD metallic brake pads mixes:
| Parameter | Specification | Remarks |
|---|---|---|
| Metallic Content | 60-75% (Iron, Copper, Steel Fibers) | Ensures rapid heat dissipation |
| Density | 2.8-3.4 g/cm³ | High-density design for reduced bulk |
| Friction Coefficient (μ) | 0.38-0.48 (Dry) | Stable under aggressive braking |
| Operating Temperature | -30°C to 650°C | Resists thermal fade and glazing |
| Compressive Strength | ≥280 MPa | Maintains structural integrity |
| Wear Rate | ≤0.4 cm³/MJ | Extended lifespan for high-mileage use |
| Shore Hardness | 65-80 Shore D | Optimized for disc contact and low noise |
Key Advantages
- Superior Heat Management
The high metallic content and steel fibers efficiently dissipate heat, minimizing brake fade during prolonged downhill or track use. - Enhanced Durability
The brake pads mixture exhibits a low wear rate, making it ideal for motorcycles subjected to frequent hard braking. - Consistent Friction Performance
Engineered with a balanced brake pads formula, it provides stable friction coefficients across wet and dry conditions, ensuring reliable stopping power. - Noise Reduction
Graphite and ceramic additives dampen vibrations, reducing squeal even under high-load braking. - Lightweight Design
High-density composition reduces pad thickness without compromising strength, ideal for sport and touring motorcycles.
Storage and Packaging
- Moisture Protection: Packaged in vacuum-sealed, anti-corrosion materials to prevent oxidation of metallic components.
- Temperature Control: Store in a dry environment at 10°C–35°C; avoid direct sunlight or freezing conditions.
- Stacking Limit: Maximum 6 layers to prevent deformation of the friction surface.
- Shelf Life: 18 months in unopened, original packaging.
Application of Brake Pads Mixes
The HD metallic brake pads mixes are precision-molded under high pressure (20–35 MPa) and cured to ensure adhesion between the friction layer and backing plate. Post-production testing includes shear strength (≥3.5 MPa) and thermal cycling validation to meet ISO 9001 standards. Custom formulations are available for OEM or racing-specific requirements.
This advanced brake pads friction material combines cutting-edge engineering with rigorous quality control, making it a top choice for riders prioritizing safety, performance, and longevity in extreme conditions.