Introduction to Motorcycle Brake Pads HD (High-Density) Ceramic Mixture
Motorcycle brake pads HD ceramic mixtures are premium brake pads friction materials engineered for high-performance motorcycles, combining dense ceramic matrices with reinforced fibers to achieve exceptional stopping power, thermal stability, and longevity. This advanced brake pads formula leverages high-density sintering technology to optimize structural integrity and friction efficiency under extreme conditions. Below is a detailed overview of its composition, technical specifications, advantages, and storage guidelines.
Technical Parameters
The table below summarizes the critical properties of HD ceramic-based brake pads mixes:
| Parameter | Specification | Remarks |
|---|---|---|
| Ceramic Content | 60-80% (Silicon Carbide, Alumina) | Ensures heat resistance and low wear |
| Density | 2.8-3.4 g/cm³ | High-density structure for durability |
| Friction Coefficient (μ) | 0.40-0.55 (Dry/Wet) | Consistent performance across conditions |
| Operating Temperature | -30°C to 850°C | Resists thermal fade and glazing |
| Compressive Strength | ≥350 MPa | Withstands aggressive braking forces |
| Wear Rate | ≤0.3 cm³/MJ | Extended service life |
| Shore Hardness | 70-85 Shore D | Optimized for disc contact |
Key Advantages
- Superior Heat Dissipation
The brake pads mixture incorporates ceramic particles and carbon fibers, effectively dissipating heat to prevent brake fade during prolonged downhill or high-speed braking. - Lightweight and Durable
High-density ceramic matrices reduce weight while maintaining structural strength, ideal for performance motorcycles. - Low Noise and Vibration
Ceramic additives and precision engineering minimize squeal and vibration, ensuring smooth operation. - Environmentally Friendly
Free from copper and asbestos, aligning with global eco-regulations. - Versatile Compatibility
Suitable for both OEM and aftermarket systems, including ABS-equipped motorcycles.
Storage and Packaging
- Moisture Protection: Sealed in vacuum-coated aluminum foil bags to prevent oxidation.
- Temperature Control: Store in dry environments below 35°C; avoid freezing.
- Stacking Limits: Maximum 10 layers to prevent deformation of high-density materials.
- Shelf Life: 18 months in unopened packaging.
Application of Brake Pads Mixes
The brake pads mixes are molded under ultra-high pressure (20-40 MPa) and cured at 300-400°C to bond the ceramic matrix to the backing plate. Post-production testing includes thermal shock cycles (50+ cycles between -30°C and 850°C) and shear strength validation (≥4.0 MPa).
For racing or heavy-duty applications, manufacturers adjust the brake pads formula by increasing ceramic ratios (up to 85%) or adding titanium fibers for enhanced thermal conductivity.
This advanced brake pads friction material redefines braking precision for sport bikes, touring motorcycles, and off-road models, delivering reliability in demanding scenarios.