Introduction to Motorcycle Brake Pads Carbon-Ceramic Mixture
Motorcycle brake pads carbon-ceramic mixtures are a high-performance evolution in brake pads friction materials, combining carbon fibers with ceramic matrices to deliver exceptional braking efficiency, thermal stability, and durability for modern motorcycles. This brake pads formula is engineered to withstand extreme conditions while ensuring rider safety and environmental compatibility. Below is a detailed analysis of its composition, technical specifications, advantages, and storage protocols.
Technical Parameters
The table below outlines key properties of carbon-ceramic brake pads mixes:
| Parameter | Specification | Remarks |
|---|---|---|
| Carbon Fiber Content | 20-35% | Enhances heat resistance and reduces weight |
| Ceramic Matrix | 40-55% (Silicon Carbide, Alumina) | Provides thermal stability and low noise |
| Density | 2.2-2.8 g/cm³ | Optimized for lightweight performance |
| Friction Coefficient (μ) | 0.38-0.48 (Dry/Wet) | Consistent across temperature ranges |
| Operating Temperature | -30°C to 650°C | Resists fade under repeated hard braking |
| Wear Rate | ≤0.3 cm³/MJ | Extended lifespan compared to organic pads |
| Compressive Strength | ≥250 MPa | Withstands high-pressure braking forces |
| Shore Hardness | 55-70 Shore D | Ensures compatibility with disc surfaces |
Key Advantages
- Superior Heat Management
The carbon-ceramic brake pads mixture efficiently dissipates heat, minimizing thermal fade even during aggressive riding or downhill braking. - Lightweight Design
Reduced density (2.2-2.8 g/cm³) lowers unsprung weight, improving motorcycle handling and acceleration. - Low Noise and Vibration
Ceramic additives eliminate high-frequency squeal, ensuring quiet operation. - Eco-Friendly Performance
Free from copper and asbestos, this brake pads friction material meets global environmental regulations. - Versatility
Suitable for both street and track applications, offering stable friction coefficients in dry and wet conditions.
Storage and Packaging Guidelines
- Moisture Protection: Store in vacuum-sealed, aluminum-lined packaging to prevent moisture absorption.
- Temperature Limits: Avoid prolonged exposure to temperatures above 50°C or below -20°C.
- Stacking: Maximum 4 layers to prevent deformation of the friction surface.
- Shelf Life: 18 months in unopened, original packaging.
Application of Brake Pads Mixes
The brake pads mixes are compression-molded at 20-35 MPa and cured under controlled temperatures to ensure uniform bonding between the carbon-ceramic layer and the backing plate. Post-production testing includes shear strength validation (≥3.5 MPa) and thermal shock resistance checks.
For customized formulations, manufacturers adjust the brake pads formula ratios to meet specific OEM requirements, such as racing-grade friction coefficients or urban commuting wear resistance.
This advanced combination of carbon-ceramic technology and precision engineering ensures reliable braking performance for motorcycles in diverse riding conditions, from city streets to high-speed circuits.