Introduction to Car Brake Pads Sintered Mixture
Sintered brake pads are high-performance friction materials manufactured through advanced powder metallurgy processes. Utilizing a specialized brake pads mixture of metal powders (e.g., copper, iron), graphite, and ceramic additives, the brake pads friction material is compacted and sintered under high temperature and pressure. This creates a dense, durable brake pads formula ideal for extreme conditions, offering exceptional thermal stability and wear resistance .
Technical Parameters
The table below outlines key specifications of a sintered brake pads mix:
| Parameter | Value/Range |
|---|---|
| Operating Temperature Range | -50°C to 800°C |
| Friction Coefficient (μ) | 0.40–0.50 (dry/wet conditions) |
| Wear Rate | ≤0.12 mm³/(N·m) |
| Density | 4.5–5.2 g/cm³ |
| Compressive Strength | ≥80 MPa |
| Noise Level | <75 dB (tested at 50 km/h) |
| Packaging Specification | 6 pairs/box, vacuum-sealed bags |
Key Advantages
- Superior Durability
- The sintered brake pads mixture achieves a 40% lower wear rate compared to organic or semi-metallic alternatives, extending service life even under heavy-duty use .
- High-density structure resists deformation and cracking at temperatures up to 800°C .
- Thermal Performance
- Stable friction coefficient across extreme temperature gradients, eliminating brake fade during prolonged braking .
- Minimal heat-induced expansion ensures consistent pad-to-disc contact .
- Disc Protection
- Optimized brake pads mixes reduce rotor scoring and glaze formation, preserving disc integrity and reducing maintenance costs .
- Eco-Friendly Design
- Free from asbestos and heavy metals, complying with global environmental regulations (e.g., EU REACH) .
- Low dust emission minimizes environmental contamination .
Storage and Packaging
- Storage Guidelines:
- Store in dry, temperature-controlled environments (5°C–35°C) to prevent oxidation of metal components .
- Avoid humidity exceeding 55% to maintain adhesive integrity in resin-bonded layers .
- Packaging:
- Individually wrapped in anti-corrosion, moisture-proof aluminum foil bags with desiccants .
- Bulk shipments use reinforced wooden crates with shock-absorbing spacers to prevent mechanical damage .
Applications
Ideal for high-performance vehicles, motorcycles, and industrial machinery requiring robust braking under extreme loads. The sintered brake pads formula is compatible with high-carbon steel or ceramic-coated rotors, delivering unmatched reliability in racing, towing, and mountainous terrains .
By integrating precision-engineered brake pads friction materials and rigorous sintering protocols, this technology redefines durability and safety in modern braking systems.